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INSTRUCTION MANUAL MODEL 401 O3 CALIBRATOR © TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION (T-API) 9480 CARROLL PARK DRI

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 The warranties set forth in this section shall be of no force or e

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 INTENTIONALLY BLANK 10-4

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 11 MODEL 401 SPARE PARTS AND EXPENDABLES KITS 11.1 Spare Parts Fo

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 11-1: Spare Parts For CE Mark Units (Continued) Part No.

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 11.2 Spare Parts For Non-CE Mark Units Table 11-2: Spare Parts F

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 11-2: Spare Parts For Non-CE Mark Units (Continued) Part N

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Appendix A LIST OF AVAILABLE MODEL 401 OPTIONS Table A-1: Availa

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Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Appendix B RECOMMENDED ZERO AIR SYSTEM The following is from the

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Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Appendix C REFERENCES 1. Calibration of Ozone Reference Methods,

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 NOTE Model 401 Photometric Calibrator is designed to be a dedicat

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Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 D-1 Appendix D SOFTWARE MENU TREES Figure A-1: Model 401 Sampl

ne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 D-2 Figure A-2: Model 401 Setup Software Menu Tree Teledy

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Appendix E ELECTRICAL SCHEMATIC INDEX Table E-1: Electrical Sche

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Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 The intensity of light is converted into a voltage by the detector

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 1.4 Specifications Photometer Ranges User selectable to any full

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 1.4.1 Noise (PPB RMS) The standard deviation of reported concentra

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 1.4.10 Flow Rates 800 scc/min ± 10% (standard cubic centimeters/mi

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 NOTE See Figure 1-4 for rear panel pneumatic connections. Span gas

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 10. Turn on the M401 by switching the switch on the lower right co

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 14. Generate the Zero Air. a. Press ZERO from the main menu and e

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Figure 1-1: Model 401 Ozone Calibrator Block Diagram 1-11

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 SAFETY MESSAGES Your safety and the safety of others is very impor

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 8.7 Figure 1-2: M401 Rear Panel Electrical Connections 1-12

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Figure 1-3: Rear Panel Electrical and Pneumatic Connections (CE

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 1.6 Electrical And Pneumatic Connections 1.6.1 Electrical Connecti

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Figure 1-4: RS-232 Pin Assignments 1-15

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 1.6.3 Pneumatic System The Model 401 Photometric Calibrator is equ

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Figure 1-5: M401 Calibrator Pneumatic Connections 1-17

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Figure 1-6: M401 Rear Panel (External Dry Zero Air) 1-18

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Figure 1-7: M401 Calibrator Chassis Layout 1-19

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 1.7 Operation Verification The Model 401 Calibrator is now ready f

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 1.7.1 Final Test And Calibration Values Table 1-1: Test Values Tes

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 TABLE OF CONTENTS SAFETY MESSAGES ...

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 1.8 Options 1.8.1 Rack Mount With Slides This option, including sl

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 2 OPERATION 2.1 Key Features The important features of the Teledyn

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 2.1.5 Data Acquisition The Teledyne API Photometric Calibrator con

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 2-1: Password Levels Password Level Functions Allowed No

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 2.2 Front Panel This section describes the operator interface from

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 2-2: System Modes Mode Meaning STBY xxxx (1) Standby mode

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 2-3: Test Measurements Test Message Meaning TIME=xx:xx:xx

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 2-4: Warning Messages Warning Message Meaning SYSTEM RESET

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Figure 2-2: Illustration Of Normal Display If TEST is pushed, th

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 2.2.3 Status LEDs The three status LEDs to the right of the displa

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 2.1.2 O3 Analog Output...

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Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 3 CALIBRATION The M401 is designed to be used as a dedicated ozone

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 3.3 Automatic Zero/Span (or Multipoint) Check Automatic zero/span

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 3.5 Summary Of Front Panel Calibration Controls The calibration co

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 3. Allow to sample zero gas for approximately 10 minutes. 4. Fol

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 NOTE Teledyne API recommends that contact closures remain closed a

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Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 4 SETUP MODE This section describes the setup variables which are

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 4.4 Examining The Ozone Formula Slope And Offset The slope and off

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 4.5 Setting the O3 Generation Mode There are three modes of feedba

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 5.2.1 D/A Output...

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 4.8 Adjusting The Clock Speed In order to compensate for clocks wh

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 4.12 Setting The Analyzer I.D. Each Analyzer may be programmed wit

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 4.15 Software Configuration The software configuration can be disp

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 4-1: Setup Variables Button Sequence Function Default Li

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Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 5 DIAGNOSTICS The Teledyne API ozone analyzer contains two levels

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 5-1: Test Channel Output Test # Name Purpose 1 NONE No ou

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 6 HANDLING WARNINGS When a system warning occurs, a warning messag

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Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 7 RS-232 COMMUNICATIONS The Model 401 Photometric Calibrator featu

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 9.6.4 Checking The DC Power Supply Board...

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 The "X" indicates the message type as shown above in Tab

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 7.2 Warnings Whenever a warning message is displayed on the displa

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 7-2: Warning Message Clear Commands Command Warning Messag

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 To do a remote adjustment via the RS-232 interface, the host compu

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 7.4 Diagnostics The diagnostics mode can be entered from the RS-23

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 7-6: Special Diagnostic Commands Command Function "D

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 7-8: Test Measurement Request Commands Command Test Measur

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 For example, to see the analyzer lamp temperature set point, the h

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 7-9: RS-232 Variable Names Var. Name Button Sequence Lega

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 8 ADJUSTMENTS NOTE The operations outlined in this chapter are to

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 LIST OF FIGURES FIGURE 1-1: MODEL 401 OZONE CALIBRATOR BLOCK DIAG

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Figure 8-1: Electrical Block Diagram 8-2

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 8.2 A/D - D/A Calibration Procedure Due to the stability of modern

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Next, to automatically calibrate all the DACs, press SETUP-MISC-D/

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Figure 8-2: Flow And Pressure Readout Adjustment 8-5

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 8.5 DC Power Supply Overall performance of the DC power supply may

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 8.7 Status Lines Table 8-1: The Calibrator Has The Following Stat

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 CAUTION UV light present. Do not pull the lamp from the optical b

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 8.10 Ozone Generator Calibration The ozone generator can be calibr

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 To view the current dark offset, press SETUP-MISC-DARK-VAL. Press

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 9 TROUBLESHOOTING NOTE The operations outlined in this chapter ar

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 LIST OF TABLES TABLE 1-1: TEST VALUES...

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 If these actions all occur, it is probable that the Calibrator&ap

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 9.2.2 Checking The CPU And Display When the analyzer is turned on

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 9-1: Warning Messages Warning Message Meaning Corrective

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 9.4 Troubleshooting Using Test Function Values The Model 401 Phot

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 9-2: Test Function Values (Continued) Test Function Meanin

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 9.5.1 Noisy Or Unstable Readings At Zero 1. Check for leaks in t

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 9.5.4 Analog Outputs Do Not Agree With Front Panel Readings 1. C

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 9.6 Troubleshooting Individual Sub-Assemblies And Components The

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 9.6.2 Troubleshooting Temperature Problems The Model 401 has been

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Chassis Temperature Turn the analyzer off and remove the DC Power

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 1 INTRODUCTION 1.1 Preface Teledyne API is pleased that you have p

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 2. Confirm that all jumpers on the V/F board are set properly, a

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 9.6.4 Checking The DC Power Supply Board A schematic and physical

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Four Temperature linearization circuits are contained on the DC P

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Table 9-5: UV Source Lamp And Detector Diagnostics UV Source Lam

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 NOTE In cold, ambient conditions, it may require 5 to 15 minutes

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 9-17 WARNING Hazardous voltage present - use caution. 1. Unplug

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 Warranty/Repair Questionnaire TELEDYNE INSTRUMENTS Advanced Po

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 10 ROUTINE MAINTENANCE NOTE The operations outlined in this chapt

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 10.2 Leak Checking There are two methods of leak checking: 1. By

Teledyne API Model 401 O3 Photometric Calibrator Instruction Manual, 01124, Rev. J2 10.4 Changing The Prom 1. Locate the CPU card by referring to Fi